Ultimate Hacking Keyboard

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Mar 14, 2018

Pre-assembly progress and last minute issues

Hi there, and welcome to our monthly status update!

TL;DR: We’ve pre-assembled the parts of 2,000 UHKs. Things are progressing rapidly, but color-matching plastic parts and pad printing them accurately was more problematic than anticipated. The rejected parts are being remanufactured and are expected to be ready by next week, at which point the assembly and delivery of batch 1 of the first 2,000 UHKs will begin.

We’ve set up a dedicated delivery status page which you can check out to get up-to-date information on how delivery proceeds.

Mechanical issues

It never ceases to surprise us how seemingly mundane things can go sideways, such as color-matching, or accurate pad printing. Take a look at the following picture.

As you can see, the color of these case buttons is inconsistent. This is the first time we molded all case colors, and some mistakes were made due to lack of experience with the coloring agent. As it turned out, this is not the only thing that can go wrong when it comes to the case buttons.

Then we observed that the vertical positions of the Space and Mod labels considerably differ because the pad printing wasn’t set up accurately.

We’ve had our fair share of WTF moments during the manufacturing process. I mean, what can possibly go wrong with seemingly trivial parts like the above? The answer is, as you can see above, a lot. And when one thing goes sideways, the delay of every relevant supplier in the chain adds up, and trivial mistakes can end up costing weeks.

The case buttons are being remolded, and they’ll be pad-printed by the next week, at which point we will finally be able to start up the manufacturing of batch 1.

Setting up manufacturing and fulfillment

As I elaborated in our previous update, all UHK option combinations considered, there are 240 different UHK types to choose from, so we have to track orders individually during the manufacturing process, which calls for a custom manufacturing system. We also purchased a fair bit of related hardware, like label printers, barcode readers, and wall-mounted displays to aid assembly workers.

Recently, I’ve been hard at work, developing our custom manufacturing execution and order fulfillment system. It’s surely an unwelcome detour amidst of all our responsibilities, but it’s absolutely necessary, and it’ll give us a competitive edge in the long run. The system is already running well, and we’ll be able to start manufacturing next week. I’ll likely have to tweak it during this month, and afterwards we’ll finally be able to give some much needed love to the add-ons.

Miscellaneous

You’re welcome to check out the new releases of Agent and the firmware as some improvements have been made which you can benefit from.

Even though a lot of progress has been made since our previous update, we don’t have too much to show besides the above. According to our current schedule, batch 1 will be delivered from March to July and batch 2 will follow very closely. Again, feel free to check out our delivery status page any time if you’re interested in our up-to-date progress, and follow up on social media.

That’s it for now! Thanks for reading this update, and talk to you on 2018-04-19!

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Product Choices

$240

Crowd Supply Special UHK - $35 Off Retail Price

A fully programmable, impeccably built, open source, split mechanical keyboard - designed for extreme productivity and ergonomics. Available at a discounted pre-order rate, the UHK will retail for $275.


$60

Key Cluster Module (Left Half)

This module features 3 regular keys, 2 buttons and a mini trackball which can also be pressed - acting as an extra button. This module attaches to the left half of the keyboard.

Keycluster Module

$60

Trackball Module (Right Half)

The trackball features excellent precision and usability and is well-suited to be used by a thumb. This module attaches to the right half of the keyboard.

Trackball Module

$60

Trackpoint Module (Right Half)

The trackpoint surely brings back fond memories for those of you who have owned an IBM ThinkPad laptop in the past. With it, you can not only move the pointer, but click by pressing it. This module attaches to the right half of the keyboard.

Trackpoint Module

$60

Trackpad Module (Right Half)

The touchpad shouldn’t be stranger to anyone, given that it’s a part of pretty much every laptop and netbook ever manufactured. This module attaches to the right half of the keyboard.

Trackpad Module

$55

UHK Palm Rest

A super comfortable, truly split, wooden UHK palm rest - designed to add even more to the keyboard ergonomics by tilting and tenting to fit your needs.


$25

Extra UHK case

An extra case for your UHK.

UHK Extra Case

$25

Extra UHK keycaps

An extra set of keycaps for your UHK.

UHK Keycaps

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Credits

Ultimate Gadget Laboratories


László Monda

András Völgyi

Nikolai Lebedovsky

Ákos Tolnai


Tüv Rheinland

Final EMC certifier

T-Network

Preliminary EMC tester

Eurocircuits

PCB manufacturer

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