Hi there, and welcome to our monthly status update!
TL;DR: We’ve pre-assembled the parts of 2,000 UHKs. Things are progressing rapidly, but color-matching plastic parts and pad printing them accurately was more problematic than anticipated. The rejected parts are being remanufactured and are expected to be ready by next week, at which point the assembly and delivery of batch 1 of the first 2,000 UHKs will begin.
We’ve set up a dedicated delivery status page which you can check out to get up-to-date information on how delivery proceeds.
It never ceases to surprise us how seemingly mundane things can go sideways, such as color-matching, or accurate pad printing. Take a look at the following picture.
As you can see, the color of these case buttons is inconsistent. This is the first time we molded all case colors, and some mistakes were made due to lack of experience with the coloring agent. As it turned out, this is not the only thing that can go wrong when it comes to the case buttons.
Then we observed that the vertical positions of the Space and Mod labels considerably differ because the pad printing wasn’t set up accurately.
We’ve had our fair share of WTF moments during the manufacturing process. I mean, what can possibly go wrong with seemingly trivial parts like the above? The answer is, as you can see above, a lot. And when one thing goes sideways, the delay of every relevant supplier in the chain adds up, and trivial mistakes can end up costing weeks.
The case buttons are being remolded, and they’ll be pad-printed by the next week, at which point we will finally be able to start up the manufacturing of batch 1.
As I elaborated in our previous update, all UHK option combinations considered, there are 240 different UHK types to choose from, so we have to track orders individually during the manufacturing process, which calls for a custom manufacturing system. We also purchased a fair bit of related hardware, like label printers, barcode readers, and wall-mounted displays to aid assembly workers.
Recently, I’ve been hard at work, developing our custom manufacturing execution and order fulfillment system. It’s surely an unwelcome detour amidst of all our responsibilities, but it’s absolutely necessary, and it’ll give us a competitive edge in the long run. The system is already running well, and we’ll be able to start manufacturing next week. I’ll likely have to tweak it during this month, and afterwards we’ll finally be able to give some much needed love to the add-ons.
Even though a lot of progress has been made since our previous update, we don’t have too much to show besides the above. According to our current schedule, batch 1 will be delivered from March to July and batch 2 will follow very closely. Again, feel free to check out our delivery status page any time if you’re interested in our up-to-date progress, and follow up on social media.
That’s it for now! Thanks for reading this update, and talk to you on 2018-04-19!